Advanced Maintenance Management

Overview

The workshop provides essential knowledge required for embarking on a program to enhance maintenance performance through early identification of potential failures to eliminate and minimize equipment breakdowns. The workshop will discuss the various technologies available in the market to help with the efforts of early detection of failures, and how to integrate their applications with the activities required for achieving excellence through the implementation of Best-in-Class Maintenance Work Process. Work control, planning, and scheduling will be covered.

Better utilization of Computerized Maintenance Management Systems (CMMS) will also be covered in this workshop. A pre and post seminar self-assessment will be given to indicate delegate’s competency improvement.

Key Objectives

To provide an overview on Maintenance management principles
To understand the principles of Best-in-Class Maintenance Work Process
To learn the essential elements of Maintenance Work Planning & Scheduling
To understand the Practices of Predictive Maintenance and optimize preventive and predictive maintenance
To learn how to focus your resources on critical equipment
To learn how to work with contractors more effectively
To develop organizational competence

Course Outline

Days	Details
Day 1	Expectation of Modern Maintenance M&R Best Practices- A cost effective approach Maintenance Strategy
Day 2	Reliability Centered Maintenance (RCM-SRCM) Failure Mode and Effect Analysis (FMEA) Introduction Preventive Maintenance (PM) Optimization Perspective CBM Concept, CBM/PdM Technologies
Day 3	CBM phases, Vibration Analysis Basics, and characteristics CBM Tools- Infrared Thermography, Ultrasonic Testing, Lubricant & Wear Particle Analysis Essential Tips for M&R Rotating Equipment
Day 4	Concept of MWMP- what & why Planning & Scheduling Overview, Look-ahead scheduling, long range scheduling Workplace Organization: 5S Performance Measures: Metrics: OEE/TEEP Performance Measures,Metrics Development Process Leading & lagging Indicators M&R Measures MWP KPI’s Measuring behaviors and sample behavioral areas